Multifunctional Marshmallow Production Line: Advanced Solutions for Extruded and Deposited Marshmallows

In the fast-evolving confectionery industry, manufacturers are constantly seeking versatile, efficient, and innovative production solutions to create unique marshmallow products. YTMarshmallow delivers a complete multifunctional marshmallow production line that seamlessly integrates cooking, aeration, forming, starch recovery, drying, and packaging into a highly automated system. This advanced line supports both extruded and deposited marshmallow processes, allowing producers to create an extensive range of shapes, colors, fillings, and textures – from colorful twisted ropes to intricate 3D designs and center-filled treats.

Engineered for medium to large-scale operations, our production line significantly reduces manual labor, guarantees consistent product quality, and optimizes energy consumption. Whether you're producing traditional fluffy marshmallows or premium, playful varieties with jam centers or multi-color patterns, YTMarshmallow provides reliable turnkey solutions that enhance productivity, reduce costs, and strengthen market competitiveness.

Cooking System

Our state-of-the-art cooking equipment is specifically designed for gelatin-based formulations, incorporating hot and cold water functions, efficient circulation systems, and vacuum degassing tanks to meet the strictest quality standards.

Setting it apart from conventional systems, YTMarshmallow's fully automatic weighing and cooking module eliminates all manual weighing and intervention. Operators can manage the entire process through an intuitive touchscreen or remote access, achieving true hands-free automation and perfect batch reproducibility.

Aeration System

Uniform aeration is the key to exceptional marshmallow texture. YTMarshmallow's aeration equipment excels in delivering consistent inflation, precise quality control, superior hygiene, and production flexibility.

The aerated syrup enters an advanced rotor-stator homogenization chamber. High-speed rotation (1500–3000 rpm) creates powerful shear forces that break large bubbles into uniform micro-bubbles (typically 20–50 μm). The stator's specialized tooth design further intensifies mixing, preventing separation or clustering.

Key benefits include:

• Stainless steel rotor-stator system for controlled shear and stable density
• Consistently fluffy and elastic mouthfeel with virtually no batch variation
• PLC-based real-time monitoring of temperature, pressure, and rotor speed; automatic adjustments ensure density variation ≤ ±2% across batches

Extrusion Function

Precisely metered aerated mass is delivered to a multi-color extrusion die head, with optional modules for simultaneous color and flavor injection, ensuring perfect integration.

This enables seamless production of single-color, multi-color twisted ropes, or center-filled marshmallows.

Recent innovative extrusion products from YTMarshmallow:

• Multi-color ropes with jam filling
• Playful hot dog-shaped marshmallows
• Vibrant multi-color diamond marshmallows
• Sour tear-and-share belts

Contact YTMarshmallow to explore even more creative extrusion possibilities and fun product ideas.

Forming and Cutting

Versatile multi-color extrusion or depositing heads work in tandem with extended cooling conveyors (15–25 meters, maintained at 20–25°C), allowing rapid switching between 1–4 colors and various formats such as long ropes or small cubes.

Our advanced anti-stick starch system features automatic top and bottom powder application, uniform compaction, and closed-loop starch recovery – ensuring perfect separation, no adhesion, and minimal waste.

Depositing Function

For highly precise and creative shapes, the stabilized aerated mass is accurately pumped to multi-color depositing heads. Sophisticated PLC control enables production of multi-layer marshmallows, center-filled varieties, colorful spheres, and complex 3D forms with exact weight control, silent operation, and outstanding stability.

Recent standout depositing products from YTMarshmallow:

• Marshmallows with jam centers
• Topped with protein frosting
• Ice cream cup-style marshmallows with filling
• Realistic 3D strawberry shapes

Discover unlimited design potential – reach out to YTMarshmallow for customized depositing solutions.

Fully Automatic Drying System

Eliminate traditional labor-intensive tray handling with our innovative multi-layer automated drying conveyor. The entire drying process requires zero manual intervention, with adjustable speeds supporting cycles up to 20 hours for round-the-clock production.

Equipped with hot air circulation, advanced dehumidification, waste heat recovery, and zoned temperature control, the system achieves 20–30% energy savings compared to conventional drying rooms. Precise humidity management prevents surface crusting or internal moisture retention, preserving optimal elasticity and extended shelf life.

Sugar Sanding Coater

Add delightful texture and flavor with our fully automatic sugar sanding coater. Marshmallows move continuously through a sealed drum for uniform coating without powder loss or contamination.

The integrated elevation system transfers coated products directly to packaging, maintaining maximum hygiene and operational efficiency.

Why Choose YTMarshmallow's Multifunctional Production Line?

YTMarshmallow's comprehensive production line combines cutting-edge automation, superior energy efficiency, and exceptional versatility to empower manufacturers to develop premium, market-leading marshmallow products. Minimize labor costs, maximize consistency, and scale production with confidence.

Ready to transform your marshmallow production capabilities? Contact YTMarshmallow today for a personalized consultation and detailed quotation.